Press release
Press release
Wood to expand major biopharmaceutical manufacturing plant in South Korea
What is Process Optimisation?
Process Optimisation is the streamlining of incredibly complicated and cumbersome core processes, identifying opportunities to:
- Increase throughput and efficiency using dynamic data by implementing offline and real-time technology solutions.
- Ensure operable and fit-for-purpose system design.
- Implement optimisation strategies that boost profits and advance client’s sustainability goals.
We optimise the economics of operations
Provide predictability
For greenfield assets we design systems by developing a roadmap for process optimisation to minimise CAPEX, reduce ongoing operational costs and extend asset life. We extend the design for brownfield assets with a focus on integrating it with the existing landscape.
Keep aging assets profitable
We utilise dynamic data by implementing proprietary and vendor solutions combined with domain expertise for more intelligent asset operations. This allows for better monitoring and predictive maintenance, which can pre-empt costly breakdowns and downtime, ensuring that ageing assets remain competitive in the market.
Meet tomorrow’s demands
Our innovative tools ensure sustainable design and operations along with improving environmental reporting. We enhance client’s workforce capabilities through our comprehensive training programs are that leads to staff retention and preserving expertise and institutional knowledge.
Ready to boost your profitability?
Contact us to optimise your operations and extend asset life with our digital solutions.
We have the track record
Optimising operations and saving ~$5million/year
Using our proprietary Virtuoso solution, a real-time monitoring and optimisation tool, we ensured that the project could not only start-up but also perform on schedule, significantly improving operational expenditure. We identified and fixed 600+ control system faults resulting in saving ~$5 million/year.
Additionally, we integrated an operator training system to allow the client to rapidly take ownership of the solution, ensuring seamless operations and continuous learning.
Harnessing AI for efficient energy storage
We implemented a real-time system for a solar company that uses weather predictions and AI to efficiently manage energy storage, reducing costs and grid reliance. Our platform provides instant forecasts for solar production and consumption, optimising power use around the clock. This led to solar energy replacing over 42% of the yearly power usage.
80% reduction in client‘s manual process with process automation
For a Middle East client, we deployed a range of digital tools to automate workflows, enhance productivity and improve operational efficiency. The outcome was optimised operations including reduced downtime by minimising process upsets such as facility flooding due to pigging.
We implemented digital solutions for early problem detection in pipelines, reducing manual tasks by 80% and making better use of their software investments by over 90%.
Connect with our expert
Abhinav Priyadarshi
Senior Director Process Optimisation Solutions
